Karlville Swiss^TM, Karlville, and JetFX will showcase the groundbreaking Digital Pouch Factory at the upcoming DRUPA 2024 exhibition inside the HP Indigo booth in hall 17. The collaborative effort promises to redefine flexible packaging production by seamlessly integrating cutting-edge technology, sustainability, and unmatched efficiency, bringing innovation and enhanced performance.

HP Indigo, the global leader and innovator for digital print technology, combines strategic machine partners to showcase flexible packaging end-to-end solutions first-hand. Each company, an integral part of the digital pouch factory, brings its machine solutions to DRUPA for a total of 4 machine modules.

To start, post-print, Karlville will showcase two machines for flexible packaging conversion, a COMBI Pack Ready Laminator, which combines solvent-free Adhesive and Thermal Lamination technologies and a Classic Duplex Slitter integrated with a JetFX SOLO-FlexPack module for digital embellishment printing, will prepare the material for the pouch. Karlville Swiss^TM will showcase their new pouch machine model KS-SUP-400-H, suitable for manufacturing flat and stand-up pouches with and without zippers to convert standard materials, mono-material and paper-based structures.

The HP Indigo Digital Pouch Factory, developed in collaboration with Karlville Swiss^TM, Karlville, and JetFX, represents a paradigm shift in the packaging industry. Here’s what makes it exceptional:

1. Optimized One-Day Pouch Production: The factory leverages the power of HP Indigo digital presses, along with end-to-end automation. It streamlines the entire pouch production process, enabling converters to deliver stand-up and three-side-seal pouches in less than 1 hour, all achieve in a single shift. Converters can now profitably handle short-run jobs with ease.

2. Sustainability: By reducing waste, minimizing setup time, and requiring fewer personnel, the Digital Pouch Factory contributes to a more sustainable and economically attractive solution.

3. Innovation: Not only will we deliver pouch production in record time, but a beautiful, embellished pouch, by JetFx technology, integrated to Karlville Classic Duplex Slitter, to delight consumers. Witness the future of flexible packaging firsthand! Visit the HP Indigo Digital Pouch Factor at DRUPA 2024, Hall 17/ A01-2 and discover how collaboration transforms pouch production.

Machine Factories & Brands

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High-Performance Bottom Seal Servo Bag Machine Line for the Production of Two or Three Lane Bags

Feb 7, 2024 – Are you in search of a high-performance Servo Bottom Seal Bag Machine Line for producing two or three lane sustainable polymer bag-on-roll from a single reel? Look no further! Our advanced Bag Seal Machine Line is designed to meet your packaging needs, ensuring efficiency and quality in every bag produced.

Key Features:

• Digital Precision
  Production data and bag length digitally set on HMI with capability to store production “recipes”. This makes it possible to change the type of processing quickly by recalling the previously stored data set at the touch of a button.
• Powerful Servo Motor System Technology
  Our Bottom Seal Servo Bag Machine Line utilizes cutting-edge servo motors to ensure precise and efficient operation. The servo motor driven technology enhances machine speed and guarantees the proper functioning of the entire production process.
• Servo Control Sealing & Cutting Machine
  Experience the advantage of Servo Control Sealing Machine, which enables you to produce bags at high speeds while maintaining impeccable sealing quality and machine accuracy!
• Wide Range of Bag Types
  Our machine can accommodate your requirements whether you need two or three lane sustainable polymer bags. It's capable of producing a variety of bag types, including star seal bags, flat open-mouth bags, and more!
  • Gusseted open mouth,
  • Flat open mouth,
  • Flat T-shirt ,
  • C-folded T-shirt,
  • Star seal open mouth,
  • Star seal T-shirt
  • Star seal Wavetop (Sine Wave) tie closure
• Nickel Chromium Blades
  The Slit Sealing Units feature Nickel Chromium blades with individually controlled electronic temperature controllers. This ensures precise temperature management and allows for high-speed production without compromising sealing quality.
• Post Gusseter with Automatic Tension Control
  Our Bottom Seal Servo Bag Machine is equipped with a Post Gusseter and an automatic material tension control system, making it easy to adjust and maintain perfectly aligned lanes, with slit seal system to create multiple lanes from single roll.
• Die-Cutting System
  Our machine includes a Die-Cutting System and a waste removal system to streamline production for bags with handles, custom shapes and sizes, among various other machine functions. It does it all!
• Automatic Coreless Winders
  We offer Automatic Coreless Winders as the optimal devices with the options for Automatic taping machine to seal the rolls with gummed paper with printing capabilities. Conveyor belt for roll extraction.

Diversity to Produce multiple style bags in today’s market is a key advantage. Compared to the single style bag machines currently being used. All Bag styles above can be produced on same Bag Machine Line, with tooling changes, as described above. Moving into the future with production flexibility, quality and speed. InPack USA providing solutions as your manufacturing partner with all converting equipment available bottom seal, sideweld, wicketing, embossing, slit seal, post gusseting, coreless and interleave winding and stand up pouch equipment. Providing Service and Parts from our corporate offices located Miami Florida, USA

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Enhanced Safety Measures:

One of the key concerns associated with plastic bags in food production is the potential for plastic hair, or fragments to contaminate the contents. However, Amutec SRL's innovative machine eliminates the risk. By employing advanced clean cut and no-needless bag collection, the machine achieves a flawless seal without leaving any loose plastic residue. This unique technology surpasses the traditional seal & cut method, ensuring the utmost safety and integrity of the packaged food products.

Bags with serrated edges may cause plastic contamination into food versus bags with clean cut edges made on our BPA machines for safer and cleaner operations.

Versatile Application Potential:

The application caters not only to converters of bags but also to brands looking to learn more about automating their filling process. Its flexibility and adaptability make it an ideal choice for various sectors within the food industry, such as fresh produce, baked goods, snacks, and more. Regardless of the specific requirements, Amutec SRL's technology allows for customization and tailoring to meet the unique demands of different brands and products. This versatility ensures that businesses can achieve optimal packaging solutions that align with their brand image and consumer preferences.

Learn More About the BPA–BN Machine

Trial Opportunities at Milan, Italy Showroom:

For interested buyers seeking to witness the capabilities of the Amutec SRL machine firsthand, the Sustainable Polymer Division's In.Pack showroom in Milan offers an exclusive opportunity for trials and demonstrations. Whether you are a converter looking to expand your capabilities or a brand owner eager to explore innovative packaging options, the showroom provides a hands-on experience, allowing you to witness the machine's efficiency, precision, and reliability. A knowledgeable team is readily available to guide you through the process and address any questions or concerns you may have. To follow video of machine for your review:

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Miami, Florida, USA, March 27th , 2023 – The In.Pack Machinery Group covers the widest range of bag & pouch making machines in the market today. A company built with passion, innovation and a sustainable vision for the future, the combined group is a unique player in the market in terms of product range and commercial reach. To follow original press release that details the Karlville Swiss transaction.

Read original press release

Adding the Karlville Swiss brand to the In.Pack group, will ultimately create one of the strongest and well-funded machine companies in the world for bag & pouch packaging converting. Using the FPA Meeting as our first market introduction, the brands within the Sustainable Polymer Group; Karlville Swiss, Mobert, Amutec & SCAE produce machines for the converting of bags & pouches. Made from plastic or paper, the material focus is recyclable, recycle ready, compostable, biodegradable, and bio assimilated. The machines produce lose bags, wicket, side seal, bag on roll, pouches, and spouted pouches formats.

In.Pack North America has orderd several machines including a Wicket, a Multiple Lane Bag-on-Roll and two Pouch machines for Miami technology center. The technology center is co-located within Karlville Converting in Miami. The space has the capabilities of show casing numerous machines with strategic film and paper partner relationships. We welcome the industry to come visit to see the latest in technology, expected for end of summer, beginning of fall 2023.

As the distribution and service arm for the Americas, the plan is to use the current Karlville Converting American based organization to expand In.Pack business in the region. Selling & servicing has been the foundation of Karlville since the foundation in 1996. Karlville’s back office and experienced service team will morph into a dedicated In.Pack team that will work side by side for the expansion in North America.

In.Pack North America most recently expanded with new hires to cover market. To start, Tim Fox, will cover the Western half of the USA, based in Wisconsin. Tim brings to the table a strong flexible packaging equipment background with his past experiences at AVT, PCMC, HP and MPS. For the east, Rocco Panetta, will cover the Eastern States based out of New York. Rocco brings to the table a strong background in converting starting from extrusion and flexographic printing to in-line bag converting and pouch manufacturing. Previously selling new and used pouch and bag equipment worldwide, Rocco worked most recently with Pearl Technologies. A strong team, directed and supported by Raul Matos as EVP of Sales & Marketing, and John Price as President, the plan is to grow the In.Pack business in the USA to become the leading provider of bag and pouch converting machines within the next three years.

Looking toward 2023 & 2024, we are planning numerous events as well as investing in multiple machines to land in the USA toward the fall of 2023. To start, we will be present at regional shows for the FPA, FTA, Converter Expo and Dscoop. For the larger show, count on our participation at Interpack in May 2023, Label Expo in September 2023, as well as Pack Expo & NPE in 2024. This along with multiple Open Houses in Miami toward late winter, early spring, more details to come soon.

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